Introducing PostPro3D Post-Processing Solution

The PostPro3D technology is an automated post-processing solution for smoothing thermoplastic polymer 3D parts. PostPro3D achieves an injection-molded surface quality on parts printed using laser sintering, HP Multi Jet Fusion, High Speed Sintering, or Fused Deposition Modeling technology.

PostPro3D. Image courtesy of PostPro3D.

PostPro3D is an enabling technology based on Additive Manufacturing Technologies’ BLAST process (Boundary Layer Automated Smoothing Technology) and is designed to reduce lead time, cost of manufacture, operational and maintenance costs.

Before PostPro3D. Image courtesy of PostPro3D. Before PostPro3D. Images courtesy of PostPro3D.
 
After PostPro3D. Image courtesy of PostPro3D. After PostPro3D.
 

PostPro3D has been fully tested for a wide range of consumer products ranging from sports footwear to medical applications and automotive to aerospace. PostPro3D can achieve a surface finish with an Ra of less than 1 micron.

Blast Process

The BLAST process is a physiochemical process that can smooth a wide variety of thermoplastic polymers. The process is a non-line-of-sight and can smooth complex internal cavities of polymer parts. The PostPro3D technology is highly controllable, allowing reproducible results with no degradation of a parts’ mechanical properties, the company reports.

The PostPro3D technology is an automated turnkey solution, which can be easily integrated into the digital workflow. Using a series of predefined parameter sets and algorithms PostPro3D achieves a surface finish that matches injection molding techniques.

Digitally Connected

The PostPro3D machine is connected remotely to the 3G cellular network. This allows for automatic over-the-air updates, remote monitoring, automated consumable reordering and automated predictive maintenance and diagnostics.

The process chamber is 600x400x400 mm in size and allows large batches of multiple parts to be processed simultaneously.

The typical process time is 90-120 minutes with parts ready for end-use application without any additional process steps.

The BLAST process does not degrade the mechanical properties of the parts. Extensive testing demonstrates no loss in part Ultimate Tensile Strength (UTS) with an increase in Elongation at Break (EAB). The increase in EAB is due to the reduction of crack initiation sites on the polymer surface due to the removal of surface porosity.

Parts processed in the PostPro3D machine exhibit no more than 0.4% dimensional change regardless of desired finish level. This negligible dimensional variation ensures retention of fine feature details.

PostPro3D Compatibility

The PostPro3D technology is compatible with all powder-bed and filament-based printing technologies. The following printing technologies have been validated by AMT and include Laser Sintering (LS), HP MultiJet Fusion (MJF), High Speed Sintering (HSS) and Fused Deposition Modelling (FDM).

PostPro3D has been developed to process thermoplastic polymer materials. Currently the technology can process Polyamide (Nylon) (6,11,12), Flame retardant Nylons, Carbon/Glass filled derivatives of Nylons, ULTEM, PMMA, Thermoplastic polyurethane (TPU), and Thermoplastic Elastomers (TPE).

For more info, visit Additive Manufacturing Technologies.

Sources: Press materials received from the company.


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