In the absence of an effective "void reduction" technology, prepregs typically include voids, such as small air pockets in the fiber bundles and in the interstitial spaces between the fiber bundles, which are a common source of CAF problems. The next step in the manufacturing process of a copper-clad laminate is the lamination of the prepreg between thin layers of copper foil, by the application of an appropriate temperature and pressure profile. A majority of the voids in the prepreg get locked-up in this final, fully cured state.
Isola's technology-licensing program provides a laminate impregnation process that is capable of producing high quality, resin-impregnated prepreg, substantially free of voids, which mitigates CAF failure, the company says. Smaller hole-pitch geometries make PCBs susceptible to CAF growth, a form of electromechanical migration within the board.
"Voids in the dielectric act as precursors to CAF pathways, causing early failures and thus pose serious reliability and safety risks," said Tarun Amla, executive vice president and CTO at Isola. "An effective risk-mitigation technique will reduce or eliminate the voids that develop during the impregnation process."
For more information, visit Isola.
Sources: Press materials received from the company and additional information gleaned from the company's website.

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