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Automation is crucial in the effort to reduce changeover times and minimize errors. Below are a few different methods of automating changeovers for the packaging industry.
Robotic systems can be programmed to perform tasks like tooling changeouts, adjustments, and setup procedures. Automating these otherwise manual processes can significantly reduce changeover time and the chance of human error. Robotic changeover systems can also be integrated with sensors and vision systems to ensure accurate positioning and alignment, to further enhance reliability and reduce the need for human oversight.
Advanced control systems, such as supervisory control and data acquisition (SCADA) systems, offer an extremely reliable method of automating changeovers. These systems enable operators to acquire, store and analyze performance data of connected sensors and network devices. With this data, abnormal performance can be detected early and preventative maintenance can be performed. This helps entirely avoid unplanned downtime and significantly reduce the total amount of downtime for a given packaging line.
igus® has developed innovative polymer materials to manufacture products that provide maintenance-free solutions and exceed customers’ expectations while delivering fast, accurate service. Günter Blase began igus AG in 1964 within a double…
Engineer’s Guide to Efficient Changeovers
Changeovers are key to any successful packaging operation. Inefficient changeovers slow down the entire production line, and waste both time and money. But there's no single way to go about making changeovers more efficient; it requires a multifaceted approach that analyzes everything from processes and maintenance schedules to the componentry used within the production line. This eBook aims to act as a guide for anyone looking to improve their own changeovers and take their packaging…
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