The Future of Road Repair May Belong to 3D Printing

If you live anywhere with four distinct seasons, you’ll know it’s possible to follow the turning of the year by the kind of hazards found on the roads. Summer brings construction barrels, and fall brings holiday traffic. Winter brings ice and snow, which begets potholes, the scourge of the modern world, in the spring.

The only thing worse than a pothole large enough to swallow a smart car is the traffic-disrupting heavy equipment brought in to fix the holes. The drivers of seasonal climes need a hero, and that hero may have appeared in the form of a 3D printing robot called Addibot. Developed by Robert Flitsch, a Harvard grad, Addibot could usher in a future of 3D printed road repair.

Saving drivers from hours of frustration or the expense of new tires wasn’t the Flitsch’s original intent. A lifelong hockey fan, Flitsch originally designed the Addibot as an autonomous Zamboni-like ice resurfacing machine. He envisioned the little machine wandering around an ice rink filling the scrapes made by skaters. Flitsch soon realized a mobile 3D printing unit could complete other, perhaps more profitable, tasks.

“By making the additive manufacturing components completely mobile, you break free of all the workspace limitations of 3D printing,” Flitsch said. “But Addibots also greatly open the field to many new application spaces for additive manufacturing.”

Instead of squirting near-freezing water into scrapes, Flitsch is attempting to redesign the robot to work with tar and asphalt. In place of workers simply dumping loose material into a pothole or crack and smoothing it down, Addibot could insert material that conforms to the dimensions of a hole and fill it with layers of material that (hopefully) won’t simply get torn back out the next time a snow plow drives past.

The biggest obstacles to transitioning the Addibot from ice to asphalt are temperature and material bulk. Flitsch needs to redesign the system to work with hot materials, rather than cold ones. He also needs to come up with some sort of complimentary system capable of toting around large quantities of street repair materials.

Below you’ll find a short video about the Addibot.

Source: Harvard