Announced during the Additive Manufacturing Users Group 2025 conference, Stratasys Ltd. introduced PolyJet ToughONE White, an advanced material engineered for tough and durable functional prototyping and end-use parts on its high-end platforms, the company reports.
PolyJet ToughONE material features enhanced impact resistance and flexibility that allow for drillable, millable, and self-tapping features, according to Stratasys. This new material is made for producing functional prototypes across all market segments. It can be used to create accurate manufacturing aids, jigs, and fixtures, with the option for color labeling. Additionally, it is made for custom housings, brackets, and covers in consumer electronics, impact-resistant components, and robotic end-effectors for industrial applications. PolyJet ToughONE material also finds applications in many other key sectors such as automotive, consumer goods, and eyewear.
“Manufacturers are constantly balancing speed, cost, and performance when developing new products, and every unnecessary prototype iteration adds delays and expense,” says Rich Garrity, chief business unit officer at Stratasys. “With ToughONE, we’re giving engineers a material that lets them move from concept to functional testing faster, with precision and performance built in.”
PolyJet ToughONE material also produces complex part geometries, including thin walls, snap fits, and living hinges, while maintaining high dimensional accuracy and surface quality. It integrates with other PolyJet materials, allowing for hybrid models that combine different mechanical properties or different colors within a single part.
Stratasys will debut its PolyJet ToughONE material and printed parts at RAPID + TCT 2025 in Detroit on April 9, showcasing how it streamlines workflows.
Sources: Press materials received from the company and additional information gleaned from the company’s website.


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