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Hexagon Releases ESPRIT EDGE CAM Software

New software debut offers Swiss machine support and AI capabilities, according to Hexagon.

Hexagon Releases ESPRIT EDGE CAM Software
Source: Hexagon
ESPRIT EDGE reportedly allows for faster time to market for products with AI tools Hexagon Copilot and ProPlanAI. Image courtesy of Hexagon.

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By DE Editors  

June 20, 2025

Hexagon’s Manufacturing Intelligence Division unveils what it bills as a significant release of ESPRIT EDGE, its computer-aided manufacturing (CAM) software, which features user-friendly Swiss machining support and artificial intelligence (AI) services powered by Hexagon’s cloud-based Nexus platform.  

Democratising Swiss Machining Functionality 

ESPRIT EDGE introduces Swiss machining functionality, enabling safe, simplified programming for complex machines such as CITIZEN L-series and STAR SR-Series, according to Hexagon. An intelligent digital twin acts as a virtual model of the machine, enabling advanced features like superimposition, composite axis control, and automatic prepositioning to ensure collision-free operations, Hexagon explains.

With tools for configuring collets, guide bushings, and tool mounting blocks, ESPRIT EGDE reduces user expertise requirements. Features such as automatic synchronization, adaptive cycles and tilted plane rotation are designed to simplify programming for multi-channel operations, Hexagon notes.  

Real-time simulation ensures safe, accurate, optimized machining, while high-quality, OEM-tailored G-code eliminates post-processor customization.  

These capabilities enable ESPRIT EDGE to address the challenges of Swiss machining, including complex kinematics, limited CAM support, and the imposition of steep learning curves for machinists, according to Hexagon.

AI-Powered Automation Tools

ESPRIT EDGE enables manufacturers to automate repetitive tasks, reduce errors, and improve overall efficiency. Hexagon Copilot, an AI-driven virtual assistant, provides 24/7 support for CAM programmers of all skill levels. With natural language processing, it offers tailored responses, guidance, and integration into the software’s interface, Hexagon notes.

Also, ProPlanAI reportedly streamlines process planning. It is a self-learning automation tool that uses historical machining data to predict and optimize processes for new parts.

Overcoming The Skills Gap with AI and Knowledge Capture 

ESPRIT EDGE is designed to make CAM programming accessible to users of all experience levels. New programmers can use intuitive AI tools, reducing the training time and resources they need, according to Hexagon. 

“With the release of ESPRIT EDGE 2025, we’re reaffirming Hexagon’s commitment to driving innovation in manufacturing,” says Chuck Mathews, general manager Production Software at Hexagon Manufacturing Intelligence. “By combining advanced Swiss machining capabilities with cutting-edge AI technologies, this latest version empowers manufacturers to overcome today’s challenges—from the scarcity of skilled machine operators to the intense demand for greater productivity.” 

ESPRIT 2000 and ESPRIT EDGE customers can upgrade to ESPRIT EDGE 2025.2 to access the latest desktop software capabilities and access ProPlanAI via Nexus. For more information, visit https://hexagon.com/products/esprit-edge.

 Sources: Press materials received from the company and additional information gleaned from the company’s website.

 

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Hexagon Manufacturing Intelligence helps industrial manufacturers develop the disruptive technologies of today and the life-changing products of tomorrow. As a leading metrology and manufacturing solution specialist, our expertise in sensing,…

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Design   CAM   Products   Artificial Intelligence AI   CAM Software   Computer–Aided Manufacturing CAM   Hexagon Manufacturing Intelligence   New Products   All topics
 

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