Digital Engineering 24/7

Helping design and engineering professionals discover, evaluate and specify technologies and processes that shorten the design cycle and enable success.

HRL Laboratories Registers New 3D-Printed Alloy

Aluminum association creates registration system for additive alloys.

HRL Laboratories Registers New 3D-Printed Alloy
Source: Image courtesy of HRL Laboratories.
Image courtesy of HRL Laboratories.

Latest Additive Manufacturing News

Latest Additive Manufacturing Resources

  • Digital Engineering April 2026

    In the latest issue of Digital Engineering, we take a look at the latest innovations in design for additive manufacturing, including the use of natural language inputs, social media cosplayers, and AI integration. The issue also includes a feature…

  • January Special Focus Issue: Design for Additive

    In this Special Focus Issue of Digital Engineering, learn about the latest advancements in design for additive manufacturing, including new software tools, additive in automotive, custom medical devices, and more.

  • More Resources

By DE Editors  

April 16, 2019

HRL Laboratories, LLC, is commercializing its additively manufactured (3D printed) high-strength aluminum, which has obtained registration of an additive alloy from The Aluminum Association. HRL will be granted registration number 7A77.50 for the aluminum powder used to additively manufacture the alloy, and number 7A77.60L for the printed alloy.

The Aluminum Association oversees alloy registration and product standards used throughout industry. The association’s new additive alloy registration system was launched in February 2019 in response to a number of additively manufactured alloys. The first to be registered was HRL Laboratories’ high-strength aluminum, the first alloy of its kind to be printable. (This discovery was published in the journal Nature in September 2017.)

“Essentially, this will connect us to this particular alloy composition forever,” says Hunter Martin, lead scientist on the HRL team that created the alloy. “These alloy numbers will always be trackable back to HRL, like a DNA signature. When I first contacted the Aluminum Association about registering our alloy, they did not have a way to register alloys printed from powders, so they decided to create a new system for registration of additively manufactured materials — a first in the materials space.”

“We’re in the process of commercializing this material, which is already in high demand," says Zak Eckel, another HRL team member. "As we scale up to commercial levels, AA registration validates our product. Companies who want the powder for their 3D printers can ask for its specific number, and it becomes a true commercial alloy.”

The Aluminum Association provides global standards, statistics and expert knowledge to manufacturers and policy makers. Alloy and temper designations, chemical composition limits and registered properties in North America adhere to those standards. The association also provides business intelligence, sustainability research and industry expertise and is committed to environmental considerations while advancing aluminum as the sustainable material of choice around the world.

More Info

The Aluminum Association

Sources: Press materials received from the company and additional information gleaned from the company’s website.

 
 

From our Sponsors

Meltio Takes Metal Additive to the Next Level
Meltio's DED technology enables industries to tailor and customize their solutions to create & repair metal parts.
Easing the Transition from ETO to CTO with Configuration Lifecycle Management
Manufacturers are discovering that the Configure-to-Order (CTO) model provides significant benefits when it comes to customization.
Siemens + Altair = The Next Chapter in Design and Simulation
With its acquisition of Altair, Siemens creates a unified simulation portfolio combining generative design with high-performance computing and AI workflows.